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Dy Manager-Design & Costings
Job Description:
Client:
Motors -Pumps Mfrs
Location:
Arasur, Coimbatore, Tamil Nadu
Job Type:
Full-time
Shift:
Day
Title:
Dy Manager-Design Costings
Education: Graduate/Diploma
Work Experience:
10 to 15 yrs
Salary:
₹40,000 - ₹50,000 a month
Role Objective:
> To Articulate the Design, Process control, Costing Activities of the Business of Client @ Coimbatore.
> Accountable for Design development to Prototype and costing definitions from Design to customer
> The Position will be in Middle Management Team
> The Financial dimension of the position will be around 50 crores.
> Principal Accountabilities:
> New product - design to prototype, Existing product design change,Design verification and validation,Costing of the New Products, SAP integration of new products, Engineering and design changes,Customer Approval process.
Job Responsibilities:
> Collaborate with President to prepare an optimum design without compromising the functionalities of the product
> Derive Costing of the material requirement and analyze alternate materials without disturbing the functionality
> Do a design verification and validation along with President before planning the process.
> Derive the Product process flow map with cost of each element and the control and assurance tests.
> Understand the lead-time of the process including special process requirements
> Understand sub-contracting requirements, if any and derive the process
> Prepare product FMEA, process FMEA and determine the tests required including frequency.
> Prepare control plans for regular production including PPAP.
> Understand Change in design of the existing product through WHY/ WHY analysis and map the design change and consequences
> Plan the tests in process and on product to ensure the optimized functionality
> Maintain the drawings of all products and process in confidential manner
> Implement the drawing Management with obsolete endorsements and active endorsements
> Maintain the communication with Customers OEM for Product functionality clarifications and sharing of required data.
> Maintain cost escalation details and ascertain customer pays for the escalation as per agreement
To Head the Supply Chain including Purchase, Stores, receiving Stores department of the business of Motor & Pump Division. The position will be part of the Senior Management team
The Financial dimension of the position will be around 200 crores
Principal Accountabilities
Purchase of All Raw Materials, Consumables, Process materials (incl semi-process) against Business/ Production plan
Maintaining Minimum Stock
Maintaining Safety stock for strategic purchases
Inventory carrying cost
MRP to delivery time
Quality of Input material
Cost of input material
Supplier Contracts and relationship Management
Return of Poor quality to supplier
Systems of Purchase
Job Responsibilities
Prepare a Purchase Strategy based on Annual/ Quarterly/monthly Business plan for A.B.C materials applying criticality and cost value.
Derive Purchase systems for all purchases including Supply Chain management
Derive Target Costing for all Sub-contracting and Bought out Purchases in line with Business targets
Negotiate contract terms with key suppliers to ensure value for money, quality standards and delivery terms with technical and operational input from stake-holders (Quality, Production, Design)
Forecast quarterly the price trend of all materials by acquiring validated data and present the impact on business
Forecast the price trend of casting materials by acquiring validated data and present the impact on business. Advise on strategic purchases with inventory ageing impact.
Conduct Supplier Assessment and present the Risk analysis on supplies on quarterly basis.
Understand the quarterly/monthly rough-cut plan and prepare the purchase plan month/week. Day wise partnering with production planning.
Maintain the Safety stock levels for critical and Long lead time /Import materials, if any
Have plans, systems and process to achieve the targeted Input cost and work proactively on understanding variances, if any.
Liaise consistently and effectively with quality and Implement systems and process to ensure Supplier quality is defect free
Ensure Quality by orienting the application of SC materials to relavant suppliers and making them understand the criticality
On priority determine strategy to implement vendor certified quality for all suppliers
Maintain the lead time from Intent to delivery as per plan basis
Ensure the communication standards with suppliers clearly define the contract terms on supplies and return of poor quality supplies
Ensure that the ICC is as per plan at stores
Define the D+2 supplies to production and maintain reconciliation of stock
Determine the store management system including Bin Tag system management to enable FIFO and control of ICC
Ensure that the supplies are risk covered and for all local supplies the risk is on the suppler till gate entry.
Partner with finance team and streamline supplier payments as per agreed terms.
Develop team members with right skills and competence
Effectively use SAP ERP for material Flow management
Technical Knowledge and skill set
Planning,ERP, INCO terms, Process knowledge, Negotiation rationally,
Behavioral Competencies For the position
Influencing, Partnering, Drive for results, Achievement orientation, Assertive communication